Milacron Pushes to Offer Highest Quality Solutions Through Technical and Methodical Approach
October 22 2019 - 6:00AM
Business Wire
Milacron Holdings Corp. (NYSE: MCRN), a leading industrial
technology company serving the plastics processing industry
continues to serve the plastics industry through high-quality
solutions. Milacron’s latest investments target technologies that
will offer clarity and knowledge for our customers.
Milacron understands the demands of plastic processing based on
the application, but we continue to push the limits on what our
teams offer to our customers when suggesting the proper components
for any operation.
Many of our adversaries attempt to present an equivalent to our
barrel lining products, but we are striving to go a step beyond the
previous archaic diagnostics processes and transform them into
industry-leading standards to recommend the finest custom offerings
based on the desires of each customer.
MODEL-BASED MANUFACTURING STRATEGY
Brand new technology at our facility in McPherson, Kansas allows
us to maintain a pledge to excellence like no other. By digitizing
all of our diagnostics processes, this unique component to our
world-class facility allows us to approach any diagnostic problem
efficiently and systematically. Through this, we can support
quality assurance and minimize deviation while producing advanced
and tailored manufacturing technology.
From this technology, we can analyze the value of screws and
barrels in each application. Visual 3D reports that were
unattainable help us communicate these improved solutions.
VALIDATION OF VENDORS FOR BARREL LINING OPTIONS STUDY
For injection molding and extrusion machinery, the endurance of
the lining for the barrels and screws is critical. The duration of
use for these components depends on the quality and a variety of
factors in each manufacturing setting. Milacron is escalating our
offerings for bi-metallic barrel linings by investing in rigorous
experiments to identify the finest methods for our customers to
capitalize on their purchases.
THE STUDY PROCEDURE
Milacron has been carrying out testing of Nickel and Tungsten
Carbide barrel linings. We have devoted our time and resources to
make sure that our teams present the highest-quality solutions from
our globally acclaimed suppliers.
Our objective was to show the quality of what we believe to be
the best Bi-Metallic Barrel Linings that we provide our clients,
through G65A and G76 abrasion and erosion testing.
These tests were carried out in a domestic laboratory to
identify the loss by gas-entrained solid particle erosion on the
Nickel and Tungsten Carbide linings to simulate the production
environments.
To perform these tests, we sliced 40” barrels in half and
stripped each liner in 6” x 6”-sections to get a flat 2” x 2” flat
testing surface. Each liner was tested in 6 intervals (the length
of one barrel) to get an average value of the wear resistance.
THE RESULTS
These attempts have verified some global standards of industry
knowledge, like that the wear life of tungsten carbide liners is
the overall best method. This lining is increasing popular among
complex applications like processing glass-filled resins.
We found that various liners that would be considered the same
grade from leading suppliers have unique formulas. Those recipes
can have an impact on the molding process.
We found a wide variance in the way the lining behaved during
these tests. There is a balance required in the amount of Tungsten
applied in the liner of the barrel. The wear resistance was
measurably at a faster rate when testing liners with lower values
of Tungsten in the liner. We did not expect to find that there is
also a limit to the amount of tungsten that should be in the liner,
as we found that too much tungsten would cause cracking during the
process. We also found that the most expensive linings did not
provide the most wear resistance in these tests.
LOOKING AHEAD FOR OUR CUSTOMERS
Milacron’s goal is to pass this knowledge onto our customers to
advise our customers on the best investment for barrel lining for
each unique application. Milacron plans to continue testing barrel
linings from suppliers throughout the world, and comparing those
results to our initial results.
Using data analytics collected through customers that have the
M-Powered suite, we can continue to capitalize on this investment
for our customers.
SUSTAINABLE CHOICES
As the use of re-engineered resins and regrind/scrap materials
continue to gain momentum in the market, the investment for proper
barrels, screws, barrel lining, and other components will continue
to grow exponentially. This study is helping to understand how the
barrel lining purchase of any customer will impact the wear life,
as well as their part quality.
Milacron continues to push the boundaries of possibilities in
plastics with breakthrough products from leading brands including
Milacron, Mold-Masters, DME, Ferromatik, TIRAD, and CIMCOOL.
About Milacron
Milacron is a global leader in the manufacture, distribution,
and service of highly engineered and customized systems within the
plastic technology and processing industry. Milacron is the only
global company with a full-line product portfolio that includes hot
runner systems, injection molding, extrusion equipment, auxiliary
equipment and a wide market range of advanced fluid technologies.
Visit Milacron at www.milacron.com.
MCRN-IR
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version on businesswire.com: https://www.businesswire.com/news/home/20191022005012/en/
Media Contact: Lacy Wise Corporate Communications Manager
Lacy_Wise@milacron.com M: +1-513-410-3458
Investor Relations: Bruce Chalmers Milacron, Chief Financial
Officer Bruce_Chalmers@milacron.com O: +1-513-319-7985
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