DETROIT, Jan. 12, 2015 /PRNewswire/ -- Faurecia, one
of the world's leading automotive equipment suppliers, today
introduced a significantly lighter-weight, roomier front seat that
uses advanced materials and processes and is ready for production
for midmarket vehicles.
Faurecia's "Lightweight and Roomy" seat, debuting this week at
the North American International Auto Show (NAIAS 2015) in
Detroit, weighs 5.07 pounds less
than Faurecia's lightest current production seat in the C-car
segment. Weight savings are compared to a reference seat being
produced in North America by
Faurecia: A six-way manual seat, which is already the best-in-class
lightweight seat in its segment. Faurecia has worked on all fronts
with materials to improve not only cushion and backrest structures
but also trimming components.
This seat also expands the roominess of the vehicle cabin,
offering 1.2 inches of additional space for rear seat legroom or
for reducing the overall vehicle length. Roominess results from
fashioning Faurecia's slimmest-ever backrest and cover carving
technology that reduces the amount of foam required in the
headrest. Curved side members with a sculpted light panel provide
more knee room for second-row passengers. A lower cross member and
recliner and a more forward-positioned rear tube also provide more
legroom.
Inside, the seat features the world's first hybrid generic
frame, composed of traditional and high-strength steels as well as
thermoplastics. The frame has been designed to be fully compatible
with Faurecia's generic process already in place on a large scale
across the globe. The frame maintains all safety and comfort
requirements and is compatible with all of Faurecia's existing and
future seating mechanisms.
The following table details the direct weight savings per seat
that Faurecia is proposing to the market.
Component
|
Technologies
|
Lightweight
vs current best-in class six-way manual driver seat
|
Frame
|
Optimized Mechanisms
and components (tracks, spacers, sectors)
|
1.54 lbs. per
seat
|
Thinner side-members
and risers using high performance steel grades
|
1.32 lbs.
|
Use of hybrid parts:
steel + thermoplastics
|
0.66 lbs.
|
Foam
|
Premium foam formula
allowing density reduction at same comfort level
|
0.88 lbs.
|
Backrest
|
Sculpted light
panel
|
0.66
lbs.
|
Total
|
5.06
lbs.
|
"We are proud to unveil this portfolio of lightweight
technologies that are ready for mass production," said Tony Kmeid, vice president of engineering for
Faurecia Automotive Seating North America. "Faurecia is on track
toward approaching the weight reduction of 8.8 pounds per seat
proposed in the Renault EOLAB concept car during the 2014 Paris
Motor Show. We continue to work persistently to further reduce the
weight of our seats. We put a strong emphasis on proposing
solutions that are easy to implement and that offer the expected
cost-weight performance."
This latest innovation shows how Faurecia has built on its
extensive experience working with automakers on the composite
backrest and other lightweight components. That proficiency has led
Faurecia engineers toward pragmatic, cost-accessible hybridization,
cleverly blending traditional steel, advanced high-strength steel
and thermoplastics to fashion its latest frames. Designers
incorporate the right material in the right locations to ensure
that the frames meet safety standards and, at the same time,
enhance seating comfort.
About Faurecia
Faurecia is one of the world's leading automotive equipment
suppliers with four Business Groups: Automotive Seating, Emissions
Control Technologies, Interior Systems and Automotive Exteriors. In
2013, the Group posted total sales of €18 billion. At December 31, 2013, Faurecia employed 97,500
people in 34 countries at 320 sites and 30 R&D centers.
Faurecia is listed on the NYSE Euronext Paris stock exchange and
trades in the U.S. over-the-counter (OTC) market. For more
information, visit: www.faurecia.com
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SOURCE Faurecia